Hyundai Santa Cruz Owners & Service Manuals

Hyundai Santa Cruz: Transfer Assembly / Front Wheel Transfer Assembly

- Removal [A Type]

   

• Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift.(Refer to General Information - "Lift and Support Points")

1.Remove the engine room under cover.(Refer to Engine Mechanical System - "Engine Room Under Cover")

2.Remove the front driveshaft assembly. [Right side](Refer to Driveshaft and Axle - "Front Driveshaft")

3.Remove the front propeller shaft assembly (A) from the transfer assembly.

Tightening torque :49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb-ft)

4.Remove the transfer case assembly.

(1)Loosen the transafer assembly upper mounting bolts (A).

Tightening torque :60.8 - 65.7 N.m (6.2 - 6.7 kgf.m, 44.8 - 48.5 lb-ft)

(2)Loosen the lower mounting bolts (A) and then removing the transfer case assembly (B).

Tightening torque :60.8 - 65.7 N.m (6.2 - 6.7 kgf.m, 44.8 - 48.5 lb-ft)

[B Type]

   

• Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift.(Refer to General Information - "Lift and Support Points")

1.Remove the engine room under cover.(Refer to Engine Mechanical System - "Engine Room Under Cover")

2.Remove the front drive shaft assembly. [Right side](Refer to Driveshaft and Axle - "Front Driveshaft")

3.Remove the front propeller shaft assembly (A) from the transfer assembly.

Tightening torque :49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb-ft)

4.Remove the transfer case assembly.

(1)Loosen the transafer assembly upper mounting bolts (A).

Tightening torque :60.8 - 65.7 N.m (6.2 - 6.7 kgf.m, 44.8 - 48.5 lb-ft)

(2)Loosen the lower mounting bolts (A) and then removing the transfer case assembly (B).

Tightening torque :60.8 - 65.7 N.m (6.2 - 6.7 kgf.m, 44.8 - 48.5 lb-ft)

- Installation

1.To install, reverse the removal procedures.

   

• Be careful not to damage the O-ring (A). If the O-ring is damaged, replace with a new one.

• Smear and cover splines (B) with molybdenum type high pressure grease.

GREASE SPL-1 equivalent (MS511-07)

[A Type]

[B Type]

• Install the propeller shaft to be near runout marking (Transfer assembly 1ea (A), propeller shaft 1ea (B) each other.

    Transfer Fluid
    - Inspection     • Transfer oil should be inspected and refilled every 60,000 km (40,000 mile) / 4 year.     • Be careful not to damage the parts located under ...

    Oil Seal
    - Component [A Type] 1. Transfer Case2. Oil seal (Transaxle side) [B Type] 1. Dust cover2. Oil seal #1 (Drive shaft side)3. Oil seal #2 (Drive shaft side)4. Oil seal #3 (Drive shaft si ...

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