Hyundai Santa Cruz Owners & Service Manuals

Hyundai Santa Cruz: Intake And Exhaust System / Intercooler

- Components

1. Intercooler outlet hose
2. Intercooler upper mounting bracket
3. Intercooler upper mounting insulator
4. Intercooler
5. Intercooler air guard
6. Intercooler lower mounting insulator
7. Intercooler inlet hose and pipe
8. Recirculation valve (RCV) hose
9. Recirculation valve (RCV) & purge pipe
10. Purge pipe gasket


- Removal and Installation

1.Disconnect the battery negative terminal.

2.Remove the air cleaner assembly.(Refer to Intake and Exhasut System - "Air Cleaner")

3.Remove the front bumper beam assembly.(Refer to Body (Interior and Exterior) - "Front Bumper Beam Assembly")

4.Remove the air intake shield (A).

Tightening torque :7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)

5.Remove the intercooler air guard (A).

Tightening torque :7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)

6.Disconnect the intercooler inlet hose (A).

   

1)When disconnect the intercooler inlet hose, pull out the quick connector clamp (A) in the direction of the arrow as shown below.

2)Move the quick connector clamp from position (B) to position (C) as shown below and pull out the quick connector hose.

7.Disconnect the intercooler outlet hose (A).

   

1)When disconnect the intercooler inlet hose, pull out the quick connector clamp (A) in the direction of the arrow as shown below.

2)Move the quick connector clamp from position (B) to position (C) as shown below and pull out the quick connector hose.

8.Disconnect the positive crankcase ventilation (PCV) hose (A).

9.Disconnect the recirculation valve (RCV) hose (A).

10.Loosen the intercooler upper mounting bracket (A).

Tightening torque : 7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)

11.Remove the intercooler assembly (A).

12.Remove the recirculation valve (RCV) (A) & purge pipe (B) from the intercooler.

Tightening torque :Recirculation valve (RCV) bolts : 7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft) Purge pipe bolts : 18.6 - 27.4 N.m (1.9 - 2.8 kgf.m, 13.7 - 20.3 lb-ft)

13.Install in the reverse order of removal.

    Turbocharger
    - Removal and Installation 1.Remove the turbocharger & exhaust manifold(Refer to Intake and Exhaust System - "Turbocharger & Exhaust Manifold") - On-vehicle Inspection Turbocharger Dia ...

    Muffler
    - Components 1. Front muffler2. Catalytic converter & center muffler3. Rear muffler4. Gasket5. Hanger - Removal and Installation Front Muffler 1.Disconnect the negative battery termi ...

    Other information:

    Hyundai Santa Cruz 2021-2025 Owners Manual: Wheel Alignment and Tire Balance
    The wheels on your vehicle were aligned and balanced carefully at the factory to give you the longest tire life and best overall performance. In most cases, you will not need to have your wheels aligned again. However, if you notice unusual tire wear or your vehicle pulling one way or the oth ...

    Hyundai Santa Cruz (NX4A OB) 2021-2025 Service Manual: Intake Air Temperature Sensor (IATS)
    - Description Mounted inside the Manifold Absolute Pressure Sensor, Intake Air Temperature Sensor (IATS) detects the intake air temperature.To precisely calculate the amount of air, correction of the air temperature is required as the air density varies with the temperature. So the ECM us ...

    © 2023-2025 Copyright www.hysacr.com