Hyundai Santa Cruz: Intake And Exhaust System / Intake Manifold

- Components

1. Intake manifold
2. Intake manifold stay
3. Electronic throttle contorl (ETC) gasket
4. Electronic throttle contorl (ETC)
5. Purge control solenoid valve (PCSV) and hoses
6. Intake manifold gasket

1.Disconnect the negative battery terminal.

2.Remove the engine cover.(Refer to the Engine And Transaxle Assembly - "Engine Cover")

3.Remove the air duct and air intake hose.(Refer to the Intake And Exhaust System - Air Cleaner")

4.Disconnect the intercooler inlet hose (A).

1)When disconnect the intercooler inlet hose, pull out the quick connector clamp (A) in the direction of the arrow as shown below.

2)Move the quick connector clamp from position (B) to position (C) as shown below and pull out the quick connector hose.

5.Disconnect the intercooler outlet hose (A).

1)When disconnect the intercooler inlet hose, pull out the quick connector clamp (A) in the direction of the arrow as shown below.

2)Move the quick connector clamp from position (B) to position (C) as shown below and pull out the quick connector hose.

6.Disconnect the fuel hose (A) and the purge control solenoid valve (PCSV) hose (B).

7.Remove the engine wiring connectors and harness clamps around the intake manifold and then remove the connector brackets and wiring protector.

8.Disconnect the vacuum hoses (A).

9.Loosen the vacuum pipe (A) mounting bolts, and then obtain working space to remove the intake manifold.

10.Disconnect the recirculation valve (RCV) hose (A).

11.Remove the wiring bracket (A).

12.Remove the breather hose bracket (A).

13.Remove the intake manifold stay (A).

Tightening torque :18.6 - 23.5 N.m (1.9 - 2.4 kgf.m, 13.7 - 17.4 lb-ft)

14.Remove the intake manifold (A) with the gasket.

Tightening torque :18.6 - 23.5 N.m (1.9 - 2.4 kgf.m, 13.7 - 17.4 lb-ft)

• Be careful not to allow the foreign substances to enter the inlet port.

15.Install in the reverse order of removal.

• When installing the intake manifold, tighten the bolts and nuts with pre-torque first, and then tighten the bolts and nuts with the specified torque as the sequence shown.